Study of 2D and 3D Methods for Worn Surface Analysis of Tool Materials

  • I. Hatos Széchenyi István University
  • H. Hargitai Széchenyi István University
  • L. Solecki Széchenyi István University
Keywords: worn surface analysis, focus variation microscope, maraging steel, heat treatment

Abstract

This paper is dealing with the comparison of the results given by different worn surface analysing methods. Maraging steel tool materials were used for the experiments. Specimens were produced by direct metal laser sintering from metal powder and by conventional way from rod having equivalent chemical content. The samples were age-hardened and surface treated by nitrocarburising and oxynitriding and they were tested by pin-on-disc type tribometer. The tribological behaviour was compared by using different methods for worn surface analysis.  Worn area of the surface was determined by the surface profiles of 2D measurements and the worn surface volume was calculated by using 3D images of focus variation microscopy measurements.

Downloads

Download data is not yet available.

Author Biographies

I. Hatos, Széchenyi István University
Department of Materials Science and Engineering
H. Hargitai, Széchenyi István University
Department of Materials Science and Engineering
L. Solecki, Széchenyi István University
Department of Vehicle Manufacturing

References

Au KM, Yu KM, Chiu WK: Visibility-based conformal cooling channel generation for rapid tooling. Computer-Aided Design, Vol. 43, No. 4, pp. 356-373, 2011. DOI: 10.1016/j.cad.2011.01.001

Nickels L: Channelling quality for moulded parts using fast manufacturing. Metal Powder Report, Vol. 64, No. 8, pp. 8-12, 2009. DOI: 10.1016/S0026-0657(09)70201-2

Kumar S: Selective Laser Sintering/Melting. in Comprehensive Materials Processing, Editors: Hashmi S., Batalha G. F, Van Tyne C. J, Yilbas B, Elsevier, Oxford, pp. 93-134, 2014. DOI: 10.1016/B978-0-08-096532-1.01003-7

Zeghni AE, Hashmi MSJ: The effect of coating and nitriding on the wear behaviour of tool steels. Journal of Materials Processing Technology, Vol. 155–156, pp. 1918-1922, 2004. DOI: 10.1016/j.jmatprotec.2004.04.281

Haftlang F, Habibollahzadeh A, Sohi MH: Comparative tribological studies of duplex surface treated AISI 1045 steels fabricated by combinations of plasma nitriding and aluminizing. Materials & Design, Vol. 60, pp. 580-586, 2014. DOI: 10.1016/j.matdes.2014.04.026

Cajner F, Landek D, Leskovsek V: Surface modifications of maraging steels used in the manufacture of moulds and dies. Materials and technology, Vol. 44, No. 2, pp. 85–91, 2010.

Hussain K, Tauqir A, ul Haq, Khan AQ: Influence of gas nitriding on fatigue resistance of maraging steel. International Journal of Fatigue, Vol. 21, No. 2, pp. 163- 168, 1999. DOI: 10.1016/S0142-1123(98)00063-2

Karamboiki C-M, Mourlas A, Psyllaki P, Sideris J: Influence of microstructure on the sliding wear behavior of nitrocarburized tool steels. Wear, Vol. 303, No. 1–2, pp. 560-568, 2013. DOI: 10.1016/j.wear.2013.04.002

Jacquet P, Gołąbczak M, Lourdin P: Experimental characterizations of non-seizing solutions for plastic moulding tools. Applied Surface Science, Vol. 261, pp 824-829, 2012. DOI: 10.1016/j.apsusc.2012.08.110

Wang YX, Yan MF, Li B, Guo LX, Zhang CS, Zhang YX, Bai B, Chen L, Long Z, Li RW: Surface properties of low alloy steel treated by plasma nitrocarburizing prior to laser quenching process. Optics & Laser Technology, Vol. 67, pp. 57-64, 2015. DOI: 10.1016/j.optlastec.2014.09.012

Bressan JD, Battiston GA, Gerbasi R, Daros DP, Gilapa LM: Wear on tool steel AISI M2, D6 and 52100 coated with Al2O3 by the MOCVD process. Journal of Materials Processing Technology, Vol. 179, No. 1–3, pp. 81-86, 2006. DOI: 10.1016/j.jmatprotec.2006.03.070

Podgornik B, Majdic F, Leskovsek V, Vizintin J: Improving tribological properties of tool steels through combination of deep-cryogenic treatment and plasma nitriding. Wear, Vol. 288, pp. 88-93, 2012. DOI: 10.1016/j.wear.2011.04.001

AL-Bukhaiti MA, Al-hatab KA, Tillmann W, Hoffmann F, Sprute T: Tribological and mechanical properties of Ti/TiAlN/TiAlCN nanoscale multilayer PVD coatings deposited on AISI H11 hot work tool steel. Applied Surface Science, Vol. 318, pp. 180-190, 2014. DOI: 10.1016/j.apsusc.2014.03.026

Siow PC, Ghani JA, Ghazali MJ, Jaafar TR, Selamat MA, Haron CHC, Characterization of TiCN and TiCN/ZrN coatings for cutting tool application. Ceramics International, Vol. 39, No. 2, pp. 1293-1298, 2013. DOI: 10.1016/j.ceramint.2012.07.061

Navas C, Conde A, Fernández BJ, Zubiri F, de Damborenea J: Laser coatings to improve wear resistance of mould steel. Surface and Coatings Technology, Vol. 194, No. 1, pp. 136-142, 2005. DOI: 10.1016/j.surfcoat.2004.05.002

Fontalvo GA, Humer R, Mitterer C, Sammt K, Schemmel I: Microstructural aspects determining the adhesive wear of tool steels, Wear, Vol. 260, No. 9–10, pp. 1028-1034, 2006. DOI: 10.1016/j.wear.2005.07.001

Karamboiki C-M, Mourlas A, Psyllaki P, Sideris J: Influence of microstructure on the sliding wear behavior of nitrocarburized tool steels. Wear, Vol. 303, No 1–2, pp. 560-56815, 2013. DOI: 10.1016/j.wear.2013.04.002

Psyllaki PP, Jeandin M, Pantelis DI, Allouard M: Pin-on-disc testing of PE-CVD diamond-like carbon coatings on tool steel substrates. Surface and Coatings Technology, Vol. 130, No. 2–3, pp. 297-303, 2000. DOI: 10.1016/S0257-8972(00)00711-8

Published
2015-04-30
How to Cite
Hatos, I., Hargitai, H. and Solecki, L. (2015) “Study of 2D and 3D Methods for Worn Surface Analysis of Tool Materials”, Acta Technica Jaurinensis, 8(2), pp. pp. 165-178. doi: 10.14513/actatechjaur.v8.n2.373.
Section
Vehicle, Mechanical Engineering and Mechatronics